plastic parts, plastic injection moulding, mold, auto part
This procut is made of POM plastic material and it is one of the components of the reputation brand electronic parts. The mold construction is complicated and there are many inserts, sliders, lifters and ejector pins, so it has a very high technical requirement for mold design. The mold is a cold runner mold with the best water cooling system and the part can be molded by automatically.
This part has very high size requirements, the defect showed below will not be acceptable, for example, weld line, dark spot , sliver marks, gas traps effect, visible ejection marks, deformation, short shot filling, burnt streaks, sink marks, flash, over dimension, under dimension, street crack etc, moreover, the product finishing surface must meet the requirements of MT11010.
If the mold choose the hot runner, the mold key advantages showed below:
1. Clamping pressure can be lower
2. Cooling time is faster
3. Cycle time is faster
4. Energy consumption lowered
5. Injection pressure can be lower
6. Injection process is cleaner
7. Injection gate are on better locations
8. Labor costs for removing the part from the mold and separating runner scrap from the part are eliminated.
9. Output increased
10. Overall profitability increased
11. Possibility of contamination is lessened with no runners
12. Possibility of producing the parts using small injection machines
13. Problems on nozzle freeze or sprue sticking are eliminated
14. Production costs are lowered
15. Production steps are shortened
16.quality of the plastic part is better
17. Regrinding is eliminated
18. Resin costs are lowered
19. Runner scrap eliminated or reduced
20. Runner weight reduces shot size
|Name||Whith Motorhalter (Plastic Injection Mold)|
|Plastic Material||ABS, PP, PA66, PA6, PPA, PE, TPV, TPU, LDPE, POM,PA+GF, PET, PMMA, PC+ABS, POM+GF, etc.|
|Mold Base Material||SKD11, 1.2312, 1.1730, 1.2311, P20, etc.|
|Cayity & Core Material||H13 HRC48-52, 1.2343, 1.2344, S136, 1.2083, 1.2767, NAK80, etc.|
|Mold Life||1000K shots or according to customers quantity condition to make it, then will save the cost for our customer.|
|Cavity Number||1 cavity, 2 cavities, 4 cavities, it is according to customer’s requirements.|
|Runner||Cold runner or Hot runner.|
|Gate Type||Point Gate, Sub Gate, Side Gate, Valve Gate, Edge Gate, Tip Gate etc, the gate will according to the part structure and customer’s requirement.|
|Mold Base Standard||HASCO, DME, LKM local standard, and will according to customer’s requirements.|
|Cycle Time||35 Seconds|
|Standard of Mold Accessory||LKM, DME, HASCO, MISUMI, MEUSBURGER.|
|Design Soft||UG, CAD, Moldflow etc.|
|File Formats||UG, CAD, Moldflow etc.|
|Injection Molding Machine||From 30T to 250T, total 25 sets machine.|
|Payment||T/T, to be negotiated.|
|Packaging||Wooden case with steel frame.|
|Delivery Time(day)||35 days T1, according to customer’s requirements.|
|OEM or ODM||Is available|
|Mould Logo||Based on customer requirements.|
|After Sales Service||One year warranty.|
How to pack the mould:
1. Check the mould component
2. Cleaning mould cavity / core and spread slushing oil on the mould
3. Cleaning mould surface and spread slushing oil on the mould surface
4. Put into the wooden case
After sale service:
During mould manufacturing, we will offer update mould report with picture every week.
We will send video and photos to customers during mould test,
Send customer packing video and photos before mould delivery.
If mould stay in our factory for production, life warranty.
One year warranty, all maintenance are free of charge during warranty.